Sensata Technologies, Inc. Process Design Engineer NPD in Tijuana, Mexico
The Process Engineer will be on the Industrial Business Team and will be responsible for developing or modifying manufacturing processes to increase product performance, improve manufacturing efficiency and boost profits. This Process Engineer will report to the New Product Development Project Manager and will work on project teams with Sensata Product design engineers, Planning teams, Customer Service teams, marketing and quality engineers, and external suppliers and equipment vendors to support the development of new electromechanical sensor products. They are responsible for providing the overall process design and suggesting measures to improve product design for manufacturability. This includes the development of new equipment and process flows as well as developing capacity plans and cost estimates for labor and capital. They will also provide ongoing sustaining support to production lines at our global make sites.
Subject matter expert and process engineer leader on A-List new product development global project teams
Leads cross functional teams
Develop synergies across multiple product lines
Represents the organization as the principal customer contact and generally performs in program/project leadership role.
Interacts with management and senior customer personnel on matters requiring coordination across organizational lines
Defines manufacturing strategy for zero defect
Collaborate with other departments on process specifications, quality aspects, Product specifications and continuity of equipment
Advises on functional requirements, reviews design and arranges the debugging/qualifying of new high-volume assembly/test equipment or tooling
Supports improvement projects to reduce cycle time, defects and manufacturing cost
Collaborates with suppliers and contract manufacturers to ensure processes are capable, have enough controls in place, can meet our delivery requirements, and meet our cost targets.
Leads advanced quality planning activities
Leads the development of new or improved manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications
Leads the successful launch of new products
Define specifications for production equipment and interact with Mechanization and suppliers to ensure the equipment meets the requirements.
Proactively identify risk mitigation opportunities and Process improvements
Collaborates with suppliers and contract manufacturers to ensure processes are capable with enough controls in place and meet cost and delivery targets.
Evaluate Sensata’s and supplier’s technical capabilities including, tooling design, build experience, maintenance program, processes and Process controls, cell automation if required, quality control systems, and materials knowledge
Influencing product designs during new product development phase to insure economical and defect free manufacture.
Create and develop new or improve current manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications.
Specifying functional requirements, reviewing designs, debug and qualification of new high-volume assemblies, test equipment and tooling.
Responsible of the equipment qualification and conduct MSA of the new equipment during the development phase of the projects
Responsible for presenting Process reviews PRBFM
Responsible to document each of the equipment and verify they meet the EHS requirements
Responsible to support engineering during Product Validation (PV) schedules
Responsible to coordinate and provide direct training to the personnel in the effort to produce C-samples during the qualification.
Support PPAP and production Launches and maintain control of product process performance
Define and coordinate the activities of industrialization of new models, following the guidelines established in the processes of introduction of new products and the APQP system.
Generation of deliverables of the different stages of industrialization of new models with adherence to the Procedure of development of new products
Development of new manufacturing processes by applying the use of innovation technologies to improve processes, use of lessons learned and best practices in manufacturing engineering.
Introduction of new technologies and management methods to improve processes and improve the manufacturing of products.
Create and Develop plant layout, process flow, equipment tracking and manufacturing processes for new programs including new technology or improvement of current processes.
Knowledge of backend electrical function testing and electromechanical device calibration is desired but not mandatory
Leadership skills and ability to work with little direction.
Proven interpersonal, analytical skills.
Excellent written and verbal communication skills
Strong planning and organization skills
Ability to manage and prioritize multiple assignments.
Ability to positively influence and build relationships with global team members
Engineering aptitude to participate in design reviews and assist during debug & qualification
Ability to identify & correct problems by utilization of root cause problem solving skills.
Basic understanding of DOE
Advanced Skills in Microsoft Excel, Project, PowerPoint and Word.
Basic knowledge of Geometric Dimensions and Tolerances (GD&T)
Industrial Engineering Skills a plus (process flow, labor efficiency).
Experience with Agile.
Experience with Minitab
Experience with CAD SolidWorks and ACAD
Six Sigma Green belt a plus.
Willingness to travel internationally to assist the global team and work with our suppliers as needed is a must.
Experience / Qualifications
Minimum BS degree in engineering (e.g. Mechanical, Electrical, Industrial)
10+ years of product /process development experience
Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands.
Strong communication skills; oral, written and presentation
Strong organization, planning and time management skills to achieve results.
Strong personal and professional ethical values and integrity
Holds self-accountable to achieving goals and standards
Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers.
Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing.
Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication.
As OneSensata, we are working together to make things work together
NOTE: If you are a current Sensata employee (or one of our Affiliates), please back out of this application and log into Workday via the Company Intranet to apply directly. Type "FIND JOBS" in the Workday search bar.
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Our vision is to be a world leader in mission-critical sensing and electrical protection while satisfying the world’s growing need for safety, efficiency and a clean environment and being a partner, employer and neighbor of choice. Our sensors are the fundamental building blocks needed for a smart, connected, electrified and, ultimately, autonomous world. Click here to find out more about our Future Focus (https://www.sensata.com/about#future)
Sensing is what we do.
In fact, our name Sensata comes from the Latin word sensate for ‘those gifted with sense’. Our focus on sensing is also reflected in our logo, which spells Sensata in Braille.
Sensata Technologies is a world leader and early innovator in mission-critical sensors and controls designed to make the world cleaner, safer and more efficient. Mission-critical means products that are essential and difficult to do. You’ll find our 47,000 unique products in many applications anywhere from automotive braking systems to aircraft flight controls.
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