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Sensata Technologies, Inc. NPD Process Engineer in Aguascalientes, Mexico

The Process Engineer is responsible for developing or modifying manufacturing processes to increase product performance, improve manufacturing efficiency and boost profits. This position works closely with design engineers, equipment vendors, program managers, marketing, and quality engineers to support the development of new electromechanical products. They are responsible for providing the overall process design and suggesting measures to improve product design for manufacturability. This includes the development of new equipment and process flows as well as developing cost estimates for labor and capital. They will also provide ongoing sustaining support to production lines at our global make sites.

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General Responsibilities

  • Subject matter expert and process engineer leader on A-List new product development global project teams

  • Leads cross functional teams

  • Develop synergies across multiple product lines

  • Represents the organization as the principal customer contact and generally performs in program/project leadership role

  • Interacts with management and senior customer personnel on matters requiring coordination across organizational lines

  • Proactively identify risk mitigation opportunities and Process improvements

  • Defines manufacturing strategy for zero defect

  • Define specifications for production equipment and interact with Mechanization (in house) and/or equipment suppliers to ensure equipment will meet specifications

  • Collaborate with other departments on process specifications, quality aspects, Product specifications and continuity of equipment

  • Leads the development of new or improved manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications

  • Leads the successful launch of new products

  • Leads advanced quality planning activities

  • Advises on functional requirements, reviews designs and arranges the debugging/qualifying of new high volume assembly/test equipment or tooling

  • Supports improvement projects to reduce cycle time, defects and manufacturing cost

  • Collaborates with suppliers and contract manufacturers to ensure processes are capable, have sufficient controls in place, can meet our delivery requirements, and meet our cost targets

  • Evaluate Sensata’s and supplier’s technical capabilities including, tooling design, build experience, maintenance program, processes and Process controls, cell automation if required, quality control systems, and materials knowledge

Experience / Qualifications

  • A college degree and 4-6 years of experience (i.e. Bachelors degree) or a graduate degree and 2-4 years of experience (i.e. Masters degree) or a higher level degree and 0-2 years of experience (i.e. Doctorate degree) Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands

  • Strong communication skills; oral, written and presentation

  • Strong organization, planning and time management skills to achieve results

  • Strong personal and professional ethical values and integrity

  • Holds self-accountable to achieving goals and standards

  • Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)

  • Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers

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Sensata Technologies Aerospace business is looking for an experienced Process Engineer who will develop manufacturing processes associated to New Product Development as well as improvements to our current processes to drive efficiency and increase profits. The qualified individual will be responsible for providing the overall process design for new products in addition to suggested and evaluated measures for improvement of existing products. This position works closely with Design Engineers, equipment vendors, Program Managers, Purchasing, and Quality Engineers to support the development of new product lines. This role will lead the development of new equipment and process flows as well as developing associated cost estimates for labor and capital. A qualified candidate must have a proven track record in the industrialization of new products having provided technical and business direction to the organization.

General Responsibilities

  • Influencing product designs during new product development phase to ensure economical and defect free manufacture.

  • Developing new or improve manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications.

  • Facilitating the successful launch of new products.

  • Setting up sample lines and process development equipment.

  • Specifying functional requirements, reviewing designs and debugging/qualifying new high-mix/low-volume assembly/test equipment or tooling.

  • Transferring knowledge to make site personnel.

  • Support improvement projects to reduce cycle time, defects and manufacturing cost.

  • Work with suppliers and contract manufacturers to ensure processes are capable, have sufficient controls in place, can meet our delivery requirements, and meet our cost targets.

  • Evaluate Sensata’s and supplier’s technical capabilities including, tooling design, build experience, maintenance program, processes and process controls, cell automation if required, quality control systems, and materials knowledge.

  • Participate in evaluation and selection equipment, and potentially including injection molding machines.

  • Establish, document, and communicate robust processes and DOE results.

  • Debug and troubleshoot tooling, equipment and processes using logical engineering principles, including 6 sigma methodology, 5 why analyses, and 8D investigation processes.

  • Lead PE technicians to perform duties in support of process development, equipment debug and troubleshooting, documentation development, Production Trial Runs (PTR’s), Production Validation (PV) builds and Run at Rate builds.

  • Support customer audits of production line equipment, tooling and documentation.

  • Work closely with the product design engineer(s) and quality engineers to provide active feedback on product design, risk and controls throughout the manufacturing process.

  • Assist providing guidelines to ensure Design for Manufacturing/assembly of the new products.

  • Develop process documentation including Working Instructions / FMEA / Control Plan / process flow for the new product and processes.

  • Coordinate and/or perform tooling and equipment concept and design reviews.

  • Determine appropriate machine and process controls for new processes.

  • Write machine specifications and follow up the development of new equipment to ensure that product and process requirements are met by performing a buyoff at supplier’s site.

  • Build Engineering samples, create the Manufacturing Engineering Report for each run and maintain yield tracking sheets for new products.

  • Participate in maturity gates / DE / PE & QA reviews for the programs to ensure the proper follow up of key action that could affect the project execution.

  • Conduct process reviews to keep the program up to date about the process development for the new products.

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Smarter Together

  • Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing.

  • Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication.

  • As OneSensata, we are working together to make things work together

NOTE: If you are a current Sensata employee (or one of our Affiliates), please back out of this application and log into Workday via the Company Intranet to apply directly. Type "FIND JOBS" in the Workday search bar.

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We are ready for the next century.

Our vision is to be a world leader in mission-critical sensing and electrical protection while satisfying the world’s growing need for safety, efficiency and a clean environment and being a partner, employer and neighbor of choice. Our sensors are the fundamental building blocks needed for a smart, connected, electrified and, ultimately, autonomous world. Click here to find out more about our Future Focus (https://www.sensata.com/about#future)

Sensing is what we do.

In fact, our name Sensata comes from the Latin word sensate for ‘those gifted with sense’. Our focus on sensing is also reflected in our logo, which spells Sensata in Braille.

Sensata Technologies is a world leader and early innovator in mission-critical sensors and controls designed to make the world cleaner, safer and more efficient. Mission-critical means products that are essential and difficult to do. You’ll find our 47,000 unique products in many applications anywhere from automotive braking systems to aircraft flight controls.

Sensata devices are in systems that protect people and the environment, so what we do matters. We take pride in knowing our technologies improve safety, efficiency and comfort for millions of people every day.

If you are an individual who requires a reasonable accommodation in connection with the hiring process and/or to perform the essential functions of the position for which you applied, please make a request to the recruiter or contact accommodations@sensata.com

Note to applicants for positions in the United States:

  • Sensata Technologies, Inc. (US) is proud to be an Equal Opportunity and Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender identity, sexual orientation, age, national origin, protected veteran status, disability or any other basis protected by federal, state or local law.

  • View The EEO is the Law poster (https://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm) and its supplement (https://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm) .

  • Sensata Technologies, Inc. (US) participates in E-Verify. View the E-Verify posters (https://www.e-verify.gov/sites/default/files/everify/posters/EVerifyParticipationPoster.pdf)

Diversity Statement

We are dedicated to ensuring our employees feel a sense of belonging (https://www.sensata.com/diversity) and respect every day. We believe that every individual has unique insights that others can learn from. Working at Sensata means you can bring your whole self to the table. Our goal is to achieve fair representation of women, minorities, veterans, people with disabilities, and all types of diversity among all levels in our organization.

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